The Challenge of Precision in Pharma Container Manufacturing

The pharmaceutical injection molding industry demands unparalleled precision, regulatory compliance, and agility to meet stringent quality standards. For Multiplast Polymers Pvt. Ltd., a leading manufacturer of pharmaceutical containers like vials, caps, and syringes, manual processes and fragmented systems were hindering growth. This case study explores how DataNote ERP Software revolutionized their operations, turning challenges into measurable success.

Understanding the Unique Needs of Plastic Segments

Industry: Pharma container manufacturing (injection molding)
Specialization: High-precision medical-grade plastic components
Challenges: Manual workflows, inventory inaccuracies, compliance risks, and production delays.
Goal: Enhance operational efficiency, ensure FDA/ISO compliance, and scale production sustainably.

Key Challenges Before Implementing DataNote ERP

Inefficient Production Scheduling

Manual planning led to machine underutilization, missed deadlines, and overtime costs.

Inventory Inaccuracies

Raw material stockouts (e.g., medical-grade polymers) disrupted production, while overstocking increased storage costs.

The Solution: DataNote ERP for Injection Molding:

DataNote ERP, tailored for the plastic and pharma manufacturing industry, addressed Multiplast’s pain points with the following features:

End-to-End Production Management: Automated scheduling based on machine capacity, material availability, and order priorities.
IoT-Enabled Machine Monitoring: Real-time data from injection molding machines to predict maintenance needs and reduce downtime.
Quality Control Module: Digital checklists, defect tracking, and automated compliance reports for FDA/ISO standards.
Inventory Optimization: Barcode scanning and AI-driven demand forecasting to maintain optimal stock levels.
Traceability: Full material traceability from resin pellets to finished pharma containers.

Implementation Process:

Phase 1 (Discovery): 2-week needs assessment to align ERP modules with Multiplast’s workflows.
Phase 2 (Customization): Tailored dashboards for production, QC, and compliance teams.
Phase 3 (Training): Hands-on workshops for 50+ employees to ensure smooth adoption.
Phase 4 (Go-Live): Full deployment within 4 months, with 24/7 support during transition.

Testimonial: Leadership Perspective

“DataNote ERP transformed how we operate. Real-time insights into production and inventory helped us reduce waste and meet pharma compliance effortlessly. We’ve become a trusted partner for global clients.”

Mr. Manoj Gada, Director, Multiplast Polymers Pvt. Ltd.

Why DataNote ERP Stands Out for Injection Molding:

Industry-Specific Modules: Mold lifecycle tracking, cavity-wise production analytics, and batch traceability.
Scalability: Adapts to growing order volumes or new product lines (e.g., COVID-19 vaccine packaging).
Regulatory Readiness: Built-in templates for FDA 21 CFR Part 11, EU GMP, and ISO 13485 compliance.

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